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Flexo Printing Cylinders & Plate Mounting Sleeves

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Flexo Printing Cylinders & Plate Mounting Sleeves
Custom-engineered for wide-web and CI flexographic printing presses, supporting high-speed flexible packaging and industrial printing applications.
Custom sizes and configurations to match your printing press specifications.
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Find the Right Solution for Your Flexographic Press

Flexo Printing Cylinders

Flexo Printing Cylinders & Plate Mounting Sleeves

Custom printing cylinders for different flexographic press configurations.
  • Custom dimensions and configurations
  • Suitable for wide-web and CI flexo presses
  • Precision manufacturing for stable performance

Sleeve Ultra™ Plate Mounting Sleeves

Flexo Printing Cylinders & Plate Mounting Sleeves

Lightweight plate mounting sleeves designed for flexographic printing applications.
  • Lightweight design for easier handling
  • Designed for wide-web and CI flexo applications
  • Custom-made to match your press requirements

 Flexo Printing Cylinder

Precision-manufactured printing cylinders for    narrow-web, medium-web and wide-web flexographic    printing presses. Custom dimensions and configurations    are available to match your printing requirements.

Flexo Printing Cylinders & Plate Mounting Sleeves

Flexo Printing Cylinders & Plate Mounting Sleeves



Key Features & Advantages

01. Custom Dimensions & Configurations

Printing cylinders can be manufactured according      to your required diameter, length, shaft dimensions      and mounting configuration.      Custom production is available based on your      technical drawings and press specifications.

02. Precision Machining

Precision machining and dimensional control      help achieve the required cylinder geometry,      concentricity and surface quality.      Manufacturing tolerances are confirmed according      to the approved technical specifications.

03. Flexible Material Options

Aluminum and steel cylinder options are      available to meet different structural,      dimensional and application requirements.      Material selection can be confirmed according      to your cylinder design and operating conditions.

04. Inspection & Balancing

Dimensional inspection and dynamic balancing      are performed according to the cylinder design      and agreed technical requirements.      Each custom cylinder is manufactured to meet      the specifications confirmed for its application.


Sleeve Ultra™ Flexo Plate Mounting Sleeves

Lightweight plate mounting sleeves featuring    an aramid honeycomb supporting core.    Designed for flexographic printing applications,    Sleeve Ultra™ combines reduced weight,    structural stability and convenient sleeve handling.

Flexo Printing Cylinders & Plate Mounting Sleeves


Flexo Printing Cylinders & Plate Mounting Sleeves

Advanced Sleeve Technology

01. Lightweight Aramid Honeycomb Core

Sleeve Ultra™ uses an aramid honeycomb      supporting structure to reduce sleeve weight      while maintaining structural support.      The honeycomb core provides energy absorption,      impact resistance and damping characteristics,      supporting stable operation during flexographic      printing.

02. FiberP™ Inner Layer

The FiberP™ inner layer combines glass      fiber and high-strength polymer fiber.      Manufactured using an automated winding process      under controlled production conditions,      it is designed to provide consistent inner      dimensions and reliable fitting on compatible      mandrels.

03. SilentShield™ End Protection

The SilentShield™ end design combines      impact buffering with full-end sealing.      This structure is designed to reduce damage      during sleeve handling and help prevent ink      and solvents from penetrating the internal      supporting structure through the sleeve ends.

04. Precision Positioning & Surface Design

Sleeve Ultra™ features a precision-machined      metal positioning slot for reliable positioning.      Its outer surface has also been tested with      major plate mounting tape brands to support      plate mounting and reduce adhesive residue      during plate removal.

Technical Specifications

Custom dimensions and configurations are available    according to your printing press specifications    and application requirements.

   

Flexo Printing Cylinder Specifications

ParameterSpecification
MaterialAluminum or Steel
Cylinder Diameter80 - 700 mm
Cylinder Length330 - 3000 mm
Machining TolerancesAccording to approved technical drawings
Dynamic BalancingAccording to agreed technical requirements
CustomizationDimensions, shaft design and mounting configuration
   

Sleeve Ultra™ Plate Mounting Sleeve Specifications

ParameterSpecification
Product SeriesSleeve Ultra™
Supporting CoreAramid Honeycomb
Inner LayerFiberP™
Sleeve Outer DiameterØ63 - Ø575 mm
Printing Circumference200 - 1800 mm
Sleeve Length300 - 3000 mm
Single-Side Wall Thickness1 - 100 mm
Antistatic VersionAvailable upon request
CustomizationAccording to press and mandrel requirements

Note: Final dimensions and technical specifications    are subject to individual product design and application    requirements. Please provide your press model and    technical drawings for confirmation.

Sleeve Ultra™ in a Real Printing Application

In one documented application, Sleeve Ultra™    was compared with a conventional plate mounting sleeve    of the same specified dimensions.    The lightweight design achieved a weight reduction    of approximately 38%.

Conventional Sleeve

19 kg

Sleeve Ultra™

11.7 kg

Approx. 38% Weight Reduction

Based on a documented comparison with a      conventional sleeve of the same specified dimensions.

High-Speed Printing Application

In this documented application, the Sleeve      Ultra™ product was reported to maintain      stable operation under printing conditions      of 650 m/min.      Actual performance depends on sleeve dimensions,      press configuration and operating conditions.

Custom Solutions for Your Flexographic Press

JCTPRINT offers customized printing cylinders    and plate mounting sleeves for different    flexographic press configurations.    Whether you need a replacement cylinder or    a lightweight plate mounting sleeve,    we can evaluate your technical requirements    and provide a suitable custom solution.

Printing Applications

✓ Wide-Web Flexographic Printing      
     ✓ CI Flexographic Printing      
     ✓ Flexible Packaging Production      
     ✓ Industrial Flexographic Printing

Product compatibility is subject to the      specific press configuration and technical      requirements.

What Information Do We Need?

For Flexo Printing Cylinders

✓ Press brand and model      
     ✓ Cylinder diameter and length      
     ✓ Shaft and mounting dimensions      
     ✓ Existing cylinder drawings or photos

For Plate Mounting Sleeves

✓ Press brand and model      
     ✓ Mandrel or bridge sleeve diameter      
     ✓ Printing repeat / circumference      
     ✓ Required sleeve length      
     ✓ Existing sleeve specifications or drawings

Precision Manufacturing & Quality Control

JCTPRINT manufactures custom flexo printing    cylinders and plate mounting sleeves according    to customer-specific technical requirements.    Our manufacturing process focuses on dimensional    accuracy, product consistency and quality inspection.

Flexo Printing Cylinder Manufacturing

Precision Cylinder Manufacturing

Custom cylinder machining according to      approved dimensions and technical drawings.

Printing Cylinder Inspection and Quality Control

Dimensional Inspection & Quality Control

Dimensional inspection and quality control      according to the technical requirements      of each product.

Sleeve Ultra Plate Mounting Sleeve Manufacturing

Sleeve Ultra™ Manufacturing

The FiberP™ inner layer is manufactured      using an automated winding process under      controlled production conditions.

CONSULTATION AND MESSAGE

Thank you for your attention. If you want to know more about us, please leave a message so that we can get in touch with you in time, thanks.

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